The Stereolithography, or SLA printing, process creates a prototype layer by layer using an ultra-violet laser, a vat of photo-curable liquid resin and a controlling system. After a layer is solidified, the building platform drops down by one more layer thickness into the vat of liquid resin, just below the surface and the laser touches down again, solidifying (or curing) the next layer.
At the same time each layer is created, a secondary support structure is also solidified. Layer thickness settings can vary depending on the type of stereolithography machine used and the budget.
Upon completion of all layers, the excess resin is drained. The model is taken from the platform where the supports are removed and washed of excess resin and then placed in a UV oven for final curing.
SLA 3D Printing Process
STL file is sliced into layers (from .001”/ .0254mm – .006”/.1524mm thick layers dependent on machine capabilities)
Building platform drops down by one layer of thickness (.001”-.006”) into the vat of liquid resin, just below the surface
The ultra-violet laser touches the material, tracing the boundaries and filling in the 2-dimesional cross section of the first layer solidifying the material (at the same time a secondary support structure is solidified when applicable)
Process is repeated for subsequent layers; platform dropping and next layer applied to the last layer
Upon completion, the platform is raised out of the vat and the excess resin is drained
Model is taken from platform where the supports are removed and excess resin is removed or washed away
Model is placed in a UV oven for final curing
SLA Printing in Laymen’s Terms
The SLA printing process cures one layer (or slice) of the part and support material at a time, using a vat of liquid resin based material and UV light. The thickness of the layers is dependent on what is quoted and the customer’s requirements, however often the finer the resolution the higher the cost (as it takes more time to actually build).
Once the prototypes or parts have completed, the tray is lifted up so the material that wasn’t cured can be drained away for use again on other projects. The supports are then removed from the prototype, cleaned away and the part is placed in a UV oven for final curing before it can be used.
Stereolithography, PolyJet and other resin-based processes that require UV light to create the parts have the disadvantage of not being able to fully stop the curing process and as a result, can compromise the quality of the final part in time.
Ability to produce translucent parts, various resin materials available
Can capture fine detail
Resolution as low as .001”*.0254 mm layers (with some machines and materials)
Can be sanded with various grits of sandpaper to over time create a smooth surface
Made with materials that can easily break and fracture with normal handling
Parts continue to cure once completed due to natural U.V. exposure over time making them more fragile as well as yellow and discolour
Not fully functional prototypes compared to nylon material
Support contact points are visible on part once removed (can be sanded in some cases)
Unsure of which 3D printing technology or material is best for your prototype or project? Please contact us and one of our specialists would be happy to help you out!